DSL Insulated Busbars

Safeline – M Conductor bars are used for power transmission. Conductor rails provides safe and economical supply of electric power for track guided Mobile Machinery. Single Pole individually insulated conductors are ideally used for EOT Cranes.

Safeline -W Insulated Conductor Bars are touch proof and have no exposed live parts to come in contact. Quick and easy installation with single bolt and 4 pole hangers. 60 to 400 Amps Conductor are in same standard.

• 60,100 & 125 Amps : Galvanised Steel.
• 200 & 315 Amps : Aluminium / Stainless Steel
• 160,250 & 400 Amps: Rolled Copper.

4.5 meters bar length standard. Cover designed to shed water and dust. Joint cover provides total protection of joints. Enclosed wiring for connection on collectors for safe and simple installation. No expansion joints up to 150 meters For long system, Slide in slot features for hanger supports to eliminate any kind of mis-alignment Track configuration can be Straight or Curved.

Safeline V insulated conductor bar system are used for power transmission for mobile machinery. Current capacity ranges from 500 Amps to 2000 Amps rated at 100% duty cycle and 35°C ambient temperature with nominal voltage up to 600V. Insulated Conductor Bar provides safe and economical power for track guided mobile machinery.

Safeline V is a modern power supply systems which are using single pole insulated conductor bars. The applications of this system are Traveling cranes, Transfer trolleys and special application used for high energy consumption under difficult conditions. The conductor material is as follows:

• Copper – 500 Amps, 800 Amps, 1000 Amps, 1250 Amps, 2000 Amps
• Aluminum with S.S Strip – 500 Amps, 800 Amps, 1000 Amps, 1250 Amps

The Aluminum conductor bar is provided with proven and patented stainless steel contact surface. For high temperature conditions a high temperature insulation cover up to 115° C is available. The phase conductor covers are yellow colour and earth insulation cover is green. The spring loaded current collectors can be used for horizontal / vertical installation in single or double version. Installation of conductor bar system is simple and maintenance is confined to a routine check of collectors.

SpecificationsIndividual conductors installed on insulators for high amperage / high voltage heavy duty applicationsProduct OverviewCopperhead Conductor System: a copper bar mounted onto a T-shaped steel section. The copper bar transfers the electrical current, and the T-bar provides greater strength and more reliable electrical contact.Product AdvantagesCopperhead Conductor System: a copper bar mounted onto a T-shaped steel section. The copper bar transfers the electrical current, and the T-bar provides greater strength and more reliable electrical contact.

• Copperhead rails ensure efficient and continuous electrical contact
• Increased safety due to elimination of sparking
• Cost savings from reduced maintenance needs
• Significantly reduced component wear for increased component life expectancy
• Lower resistance between copper and pickup shoe of mobile component
• Lower weight means lighter support structures and reduced space needs
• Standard expansion joints used to compensate for expansion and contraction due to temperature changes
• Curved or bent Copperhead rails available on request and customized to your precise specifications
• For low-temperature environments, heating systems available for all rails

Main ApplicationsToday, Copperhead conductor rails are the proven solution for safe power transmission in a variety of heavy-duty applications, including:

Festoon Systems are categorized as either a C-Track or Tagline (wire) design. C-Track Festoons are used for providing power to a runway, power and control to a bridge crane, or lower voltage control to a separate pendant station circuit. The Festoon Cable is typically flat, but round versions are also found. The benefits of flat cable over round is that flat cable will stack up without twisting, and the trolleys can accommodate multiple layers of cable. Tagline Festoons are generally used for providing power and control to a hoist system or a smaller crane.

Safeline U provide safe and reliable power supply system for Cranes, Hoists, Conveyor system and mobile machinery. The single PVC housing is common for any Copper conductor. The jointless tapeform copper conductor can be pulled into previously installed housing also.